Nickel wire spools - Ni200/Ni201, 0.025-8.0mm diameter

Ni200 / Ni201 / N6 - Annealed temper

Nickel Wire

0.025mm finest draw , 17 reduction passes from 8mm rod through tungsten carbide dies, laser micrometer on every pass. ±0.003mm tolerance on wire ≤0.1mm. The Ni200 vs Ni201 decision matters more than anything else in your lead wire spec. Ni200 (0.15% C max): fine below 80°C, where carbide precipitation stays undetectable for 40,000+ hours. Use it for bus-bar connections that never touch electrolyte. Ni201 (0.02% C max): mandatory for any wire immersed in KOH above 80°C. The carbon difference determines whether your leads last 40,000 or 60,000+ hours , we've sectioned failed Ni200 leads from a 42,000h teardown and mapped grain-boundary corrosion networks under SEM. Ni201 doesn't have the carbon to fuel that reaction. Temper: annealed (≥30% elongation), quarter-hard, hard-drawn. Surface: bright annealed, oxidized (~8% cheaper), or as-drawn. 3kg spools to 250kg drums. ASTM B162, EN 10204 3.1 cert shipped with every order.

ISO 9001:2015ASTM B162RoHSREACH

Technical specifications

Rev. 2026-Q3 - lot-certified per ASTM E8 and EN 10204 3.1

Alloy gradesNi200 (UNS N02200), Ni201 (UNS N02201), N6 (Chinese GB)
Applicable standardsASTM B162, ASTM B160, GB/T 5235
Diameter range0.025 - 8.0 (custom diameters within range) mm
Tolerance - fine wirePlus/minus 0.003 (diameter ≤0.1 mm) mm
Tolerance - standardPlus/minus 0.01 (diameter ≤1.0 mm) mm
TemperAnnealed (min 30% elongation) / 1/4-hard / hard-drawn
Tensile strength380 - 690 MPa (annealed temper)
ElongationMin 30% (annealed) - suitable for forming, crimping, welding
Conductivity14 - 18 % IACS (International Annealed Copper Standard)
Surface finishBright annealed, oxidized, or as-drawn
PackagingSpools, coils, bobbins, or drum-pack per customer requirement
Ni200 compositionNi min 99.5%, C max 0.15%, Fe max 0.40%
Ni201 compositionNi min 99.0%, C max 0.02%, Fe max 0.40%

Related products

Need Ni200 vs Ni201 selection guidance?

The 0.13% carbon difference between Ni200 and Ni201 is the critical variable for electrolyzer lead wire lifetime. Our technical bulletin includes grain-boundary carbide precipitation data and application-specific grade recommendations for your operating temperature and KOH concentration.

Frequently asked questions

Which nickel wire grade should I use for electrolyzer lead wires?

Ni201 annealed (minimum 30% elongation) is mandatory for any wire immersed in KOH above 80°C - its 0.02% C max prevents grain-boundary carbide precipitation and intergranular corrosion. Ni200 is acceptable for bus-bar connections that never touch electrolyte.

What diameters and tolerances can you draw nickel wire to?

0.025-8.0 mm, drawn from 8 mm rod through tungsten carbide dies with a laser micrometer on every pass. Tolerance is ±0.003 mm on wire up to 0.1 mm diameter and ±0.01 mm up to 1.0 mm.

What temper and surface finish options are available?

Annealed (minimum 30% elongation, suitable for forming, crimping and welding), quarter-hard, or hard-drawn. Surface finishes: bright annealed, oxidized (about 8% cheaper), or as-drawn.

How is nickel wire packaged and certified?

3 kg spools up to 250 kg drums, plus coils and bobbins per customer requirement. Every order ships with an EN 10204 3.1 certificate per ASTM B162, with tensile lot-certified per ASTM E8.

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